Xerox 128 User Manual

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Summary of Contents

Page 1 - Operator

Version 51.xx, October 2006701P25101DocuTech 128/155/180 HighLight ColorOperatorGuide

Page 2

viii DocuTech 128/155/180 HighLight Color Operator GuideIntroduction• “Technical information” contains the hardware and software capacity guidelines f

Page 3

3-54 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-52 Removing the stitcher wire plug5. Perform one of the following

Page 4

DocuTech 128/155/180 HighLight Color Operator Guide 3-55Routine maintenanceFigure 3-53 Removing the wire from the tubing• If there is wire on the spo

Page 5 - Table of Contents

3-56 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-55 The measuring bracket7. Release and remove stitcher spool A.a.

Page 6 - 5 Technical information

DocuTech 128/155/180 HighLight Color Operator Guide 3-57Routine maintenance8. Install the new stitcher spool.a. Slide the new stitcher spool into posi

Page 7 - 6 Service and supplies

3-58 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-58 Removing the paper wrapperNOTE: Hold the wire between the thum

Page 8

DocuTech 128/155/180 HighLight Color Operator Guide 3-59Routine maintenance12. Slowly and carefully pull about 3 feet (1 meter) of wire from the spool

Page 9 - Introduction

3-60 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-60 Storing binder tape in a cool, dry placePerform the following

Page 10 - Conventions

DocuTech 128/155/180 HighLight Color Operator Guide 3-61Routine maintenanceReplacing the binder tape reelNOTE: Production publisher configuration on

Page 11 - 1 Safety notices

3-62 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-63 Removing the tapeb. Rewind the tape onto the tape reel.4. Slid

Page 12 - Operation safety

DocuTech 128/155/180 HighLight Color Operator Guide 3-63Routine maintenanceNOTE:NOTE: The tape will not feed properly if the retainer is not locked.b.

Page 13

DocuTech 128/155/180 HighLight Color Operator Guide 1-11 Safety noticesSystem safetyIt is your responsibility to ensure your Xerox equipment is safe a

Page 14

3-64 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-67 Threading the tape to the pressure roll8. Turn the green knob

Page 15 - The Regulation

DocuTech 128/155/180 HighLight Color Operator Guide 3-65Routine maintenanceb. Remove the cut piece of tape.Figure 3-69 Cutting the tape10. Close the

Page 16 - Check your understanding

3-66 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-70 Locating the binder tape knobThe knob is spring loaded and mov

Page 17 - Additional queries

DocuTech 128/155/180 HighLight Color Operator Guide 3-67Routine maintenanceFigure 3-71 Adjusting the tape position up• Pull the knob and rotate it co

Page 18 - Safety notices

3-68 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance

Page 19 - 2 System components

DocuTech 128/155/180 HighLight Color Operator Guide 4-14 Problem SolvingThe system is designed to help you find and solve problems as they happen. The

Page 20 - Functional overview

4-2 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingWhen a fault occursWhen a fault occurs in the printer an indicator appears on th

Page 21 - Data formats supported

DocuTech 128/155/180 HighLight Color Operator Guide 4-3Problem SolvingPaper path jams • Check the area where the jams are occurring to ensure that the

Page 22 - Paper weights

4-4 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingMissing sheets in a set immediately after a jam.After recovering from a jam, an

Page 23

DocuTech 128/155/180 HighLight Color Operator Guide 4-5Problem SolvingProcessor power is off unexpectedlyThe processor or the DocuSP controller may ha

Page 24 - System software and job flow

1-2 DocuTech 128/155/180 HighLight Color Operator GuideSafety noticesOzone safetyThis product produces ozone during normal operation. The ozone produc

Page 25 - Printer overview

4-6 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingSolving print quality problemsA print quality problem means that the job was sub

Page 26 - High volume printer

DocuTech 128/155/180 HighLight Color Operator Guide 4-7Problem SolvingClearing paper jams in printer areas 2 through 10 for both configurationsIn the

Page 27

4-8 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-3 Area 4Figure 4-4 Area 5

Page 28 - Purge tray

DocuTech 128/155/180 HighLight Color Operator Guide 4-9Problem SolvingFigure 4-5 Area 6Figure 4-6 Area 7

Page 29 - Inverter feeder/stacker

4-10 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-7 Area 8NOTE: If a jammed sheet rips as you are removing it from area

Page 30 - Feeder/stacker modules

DocuTech 128/155/180 HighLight Color Operator Guide 4-11Problem SolvingFigure 4-8 Area 9To clear jams from area 9:1. Lower and pull out tray 1 to give

Page 31

4-12 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-9 Area 10Figure 4-10 Area 11 (all feeder/stackers)NOTE: High volume p

Page 32 - Production publisher

DocuTech 128/155/180 HighLight Color Operator Guide 4-13Problem SolvingFigure 4-11 Area 12 (all feeder/stackers)NOTE: High volume printer configurati

Page 33 - Interposer

4-14 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingClearing paper jams in the Feeder/StackersFigure 4-12 Area 13NOTE: Figures 4-1

Page 34 - The stitcher

DocuTech 128/155/180 HighLight Color Operator Guide 4-15Problem SolvingNOTE: You may sometimes find paper lying on top of area 14, even though there

Page 35 - Bypass transport

DocuTech 128/155/180 HighLight Color Operator Guide 1-3Safety notices– The power cable is damaged or frayed.– Liquid is spilled into the system.– The

Page 36 - Paper paths

4-16 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-15 Area 16NOTE: High volume printer configuration only

Page 37

DocuTech 128/155/180 HighLight Color Operator Guide 4-17Problem SolvingFigure 4-16 Area 17NOTE: If your printer has frequent jams in this area, you m

Page 38

4-18 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-17 Area 18Points to note for clearing jams in area 18:• Sometimes the

Page 39 - Bypass transport paper path

DocuTech 128/155/180 HighLight Color Operator Guide 4-19Problem SolvingFigure 4-18 Area 193. Remove any paper from the exposed area.4. Press the green

Page 40

4-20 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-19 Area 206. Remove any paper from the exposed area.7. Press the green

Page 41 - The System

DocuTech 128/155/180 HighLight Color Operator Guide 4-21Problem Solving3. For the processor feeder trays, press the green lever to unlatch the paper f

Page 42 - Tape drives overview

4-22 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-22 6. Slide the tray back into the printer until the tray latches and

Page 43

DocuTech 128/155/180 HighLight Color Operator Guide 4-23Problem SolvingInterposer problemsNOTE: Production publisher configuration onlyTable 4-2. Res

Page 44 - Paper sizing and print speed

4-24 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingBinder tape not positioned correctly on the top edge of the output printsAdjust

Page 45

DocuTech 128/155/180 HighLight Color Operator Guide 4-25Problem SolvingBinder tape faultNOTE: Production publisher configuration onlyTo clear a binde

Page 46 - System components

1-4 DocuTech 128/155/180 HighLight Color Operator GuideSafety noticesWARNING: This system is certified manufactured and tested in compliance with str

Page 47 - 3 Routine maintenance

4-26 DocuTech 128/155/180 HighLight Color Operator GuideProblem Solving11. Ensure that area 18 is clear of all binder tape adhesive. If it is not, cle

Page 48 - Finisher precaution

DocuTech 128/155/180 HighLight Color Operator Guide 4-27Problem SolvingFigure 4-24 Removing the stitcher wire plug5. Remove the stitcher wire plug.• T

Page 49 - Storing paper

4-28 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingFigure 4-25 Cutting the wire7. Insert the plug into the measuring bracket, as s

Page 50 - Conditioning paper

DocuTech 128/155/180 HighLight Color Operator Guide 4-29Problem Solving• Fold a piece of copy paper in half lengthwise. Place the folded sheet of copy

Page 51 - Paper curl

4-30 DocuTech 128/155/180 HighLight Color Operator GuideProblem SolvingChecking paper curlYou can adjust the decurler lever to correct most paper curl

Page 52 - Adding paper to tray 1 or 2

DocuTech 128/155/180 HighLight Color Operator Guide 4-31Problem Solvingrepresentative can supply you with the telephone number for the Customer Servic

Page 53

4-32 DocuTech 128/155/180 HighLight Color Operator GuideProblem Solving

Page 54

DocuTech 128/155/180 HighLight Color Operator Guide 5-15 Technical informationThis section contains the hardware and software capacity guidelines for

Page 55 - Adjusting for paper curl

5-2 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationTray 1Stock sizesUS letter (8 1/2 x 11 inches)US legal (8 1/2 X 14 inches)

Page 56

DocuTech 128/155/180 HighLight Color Operator Guide 5-3Technical informationUS Ledger (17 x 11 inches)9 x 11 inchesA3A48 1/2 x 13 inches223 x 297 mm I

Page 57 - Adjusting the decurler lever

DocuTech 128/155/180 HighLight Color Operator Guide 1-5Safety noticesIn the event of problems, you should contact your local Xerox representative in t

Page 58 - Maintaining the printer

5-4 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationCapacity 3000 sheets (1500 inboard and 1500 outboard), substance 20 (75 g/

Page 59

DocuTech 128/155/180 HighLight Color Operator Guide 5-5Technical informationthe curl in the paper, refer to the “Routine maintenance” and “Problem sol

Page 60

5-6 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationTable 5-3. Satisfaction guide for paper trays 3, 4, 5, and 6NOTE: High vo

Page 61

DocuTech 128/155/180 HighLight Color Operator Guide 5-7Technical informationTable 5-4. Satisfaction guide for 2-sided printingUsing various stocksThe

Page 62

5-8 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationTable 5-5. Satisfaction guide for various stocksStock Type Instructions fo

Page 63

DocuTech 128/155/180 HighLight Color Operator Guide 5-9Technical information3 hole drilled, edge reinforced, 4024 DP paperDo not stitch or bind. Do no

Page 64

5-10 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationDo not use the following stocks:• Multipart forms• Stocks outside of the

Page 65 - Inserting a CCU

DocuTech 128/155/180 HighLight Color Operator Guide 5-11Technical informationTable 5-7. Stock length impact on system performancePaper stock rotationT

Page 66

5-12 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationdisplayed on the DocuSP controller to warn the Print Services Operator th

Page 67 - Storing the cart and CCU

DocuTech 128/155/180 HighLight Color Operator Guide 5-13Technical information*Although the diagonal meets the 18-inch (457 mm) rotation limit, the pap

Page 68

1-6 DocuTech 128/155/180 HighLight Color Operator GuideSafety noticesCheck your understandingPlease review the questions and answers that follow to en

Page 69 - Adding fuser shield

5-14 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationFigure 5-1. Rotatable and non-rotatable sizes (“as loaded” media sizeSize

Page 70

DocuTech 128/155/180 HighLight Color Operator Guide 5-15Technical informationSet or stack sizeSubstance 16 to 20 (60 to 75 g/m2)Over substance 20 (75

Page 71

5-16 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationType or conditionXerographic bond paper in good conditionDrilled paperSli

Page 72

DocuTech 128/155/180 HighLight Color Operator Guide 5-17Technical informationSet size limits Maximum collated:125 sheets of substance 20 (75 g/m2) or

Page 73 - Waste containers

5-18 DocuTech 128/155/180 HighLight Color Operator GuideTechnical informationType or conditionXerographic bond paper in good conditionDrilled paperThe

Page 74

DocuTech 128/155/180 HighLight Color Operator Guide 6-16 Service and suppliesAfter the installation of your printer, there are a few ongoing tasks tha

Page 75

6-2 DocuTech 128/155/180 HighLight Color Operator GuideService and suppliesThe key to effective use of the support center is correct identification of

Page 76

DocuTech 128/155/180 HighLight Color Operator Guide 6-3Service and suppliesYour sales representative can help you submit the initial order of supplies

Page 77

6-4 DocuTech 128/155/180 HighLight Color Operator GuideService and suppliesRoutine maintenanceThere are a number of routine maintenance tasks that mus

Page 78

DocuTech 128/155/180 HighLight Color Operator Guide 6-5Service and suppliesTable 6-1. Consumable suppliesItem Description U.S. part number Paper Xero

Page 79 - Cleaning the diskette drive

DocuTech 128/155/180 HighLight Color Operator Guide 1-7Safety noticesMUST BE CARRIED OUT ONLY BY PERSONS WHO POSSESS THE RELEVANT SKILL, KNOWLEDGE AND

Page 80

6-6 DocuTech 128/155/180 HighLight Color Operator GuideService and supplies8.5 x 14 inch Dual Purpose Colors, Ivory 3R3096 8.5 x 11 inch Dual Purpo

Page 81

DocuTech 128/155/180 HighLight Color Operator Guide 6-7Service and suppliesDry Ink Black Packaged 3 cartridges per carton. 220K/carton with 6% black

Page 82

6-8 DocuTech 128/155/180 HighLight Color Operator GuideService and suppliesCAUTION: *Do not use DT/DP Fuser Agent 8R2955 in a DT HLC printer. Do not

Page 83 - Cleaning the Q1107 sensor

DocuTech 128/155/180 HighLight Color Operator Guide 6-9Service and suppliesUse the following table to help record the supplies and accessories you req

Page 84 - Cleaning the Q1164 sensor

6-10 DocuTech 128/155/180 HighLight Color Operator GuideService and supplies Item Description Quantity Date of order Date ordered

Page 85 - Cleaning the display

1-8 DocuTech 128/155/180 HighLight Color Operator GuideSafety notices

Page 86 - Clearing the Q1201 sensor

DocuTech 128/155/180 HighLight Color Operator Guide 2-12 System componentsThe Xerox DocuTech HLC printers are electronic reprographics systems. They a

Page 87

Prepared by:Xerox CorporationGlobal Knowledge and Language Services800 Phillips Road Bldg. 845-17SWebster, New York 14580USA©2006 by Xerox Corporation

Page 88

2-2 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsOptional Components• Inverter Feeder/Stacker and up to 3 Feeder/Stackers• 2-Tr

Page 89

DocuTech 128/155/180 HighLight Color Operator Guide 2-3System componentsData formats supportedThe Xerox DocuTech 128/155/180 HLC can print the followi

Page 90

2-4 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsStock specificationsThe success of any print run depends on proper selection,

Page 91 - Clearing the Q1213 sensor

DocuTech 128/155/180 HighLight Color Operator Guide 2-5System components• Predrilled paper: Has holes for use in binders or binder rings. Before loadi

Page 92

2-6 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsSystem software and job flowThis section describes how the system software pro

Page 93 - Cleaning the binder

DocuTech 128/155/180 HighLight Color Operator Guide 2-7System componentsOutput queueAfter decomposition, the job is stored in the output queue.Printer

Page 94

2-8 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsHigh volume printerThe components, special features, and configurations of the

Page 95 - Cleaning the binder platen

DocuTech 128/155/180 HighLight Color Operator Guide 2-9System componentsProcessor feeder/paper traysTwo processor feeder/paper trays (trays 1 and 2) a

Page 96 - Cleaning the flappers

2-10 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsPaper LevelindicatorsDisplay the approximate quantity of paper in the tray. E

Page 97 - Cleaning the calipers

DocuTech 128/155/180 HighLight Color Operator Guide 2-11System componentsInverter feeder/stackerNOTE: High volume printer configuration onlyEach outp

Page 98 - Closing the binder

DocuTech 128/155/180 HighLight Color Operator Guide iProduct Recycling and DisposalIf you are managing the disposal of your Xerox product, please note

Page 99

2-12 DocuTech 128/155/180 HighLight Color Operator GuideSystem components Figure 2-5. High capacity stacker bin control panel1. Ready to Unload indica

Page 100

DocuTech 128/155/180 HighLight Color Operator Guide 2-13System componentsHigh-capacitystackersThe high-capacity stacker (HCS) bins are located in the

Page 101

2-14 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsProduction publisherThe standard base components, special features, and confi

Page 102

DocuTech 128/155/180 HighLight Color Operator Guide 2-15System componentsInterposerNOTE: Production publisher configuration onlyThe two-tray Interpos

Page 103

2-16 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsFinisherNOTE: Production publisher configuration only Figure 2-10. FinisherI

Page 104

DocuTech 128/155/180 HighLight Color Operator Guide 2-17System componentsThe stackerNOTE: Production publisher configuration onlyThe stacker collects

Page 105 - Storing the binder tape reels

2-18 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsDFA support The bypass transport meets the Xerox Document Feeding and Finishi

Page 106

DocuTech 128/155/180 HighLight Color Operator Guide 2-19System componentsHigh volume printer paper path The following figure shows the path the paper

Page 107

2-20 DocuTech 128/155/180 HighLight Color Operator GuideSystem components4. High-capacity feeder tray 4a. Side 1 of sheet leaving feeder trayb. Drille

Page 108

DocuTech 128/155/180 HighLight Color Operator Guide 2-21System componentsProduction publisher paper pathThe following figure shows the path the paper

Page 109

ii DocuTech 128/155/180 HighLight Color Operator Guide

Page 110

2-22 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsHigh volume printer bypass transport paper path Figure 2-13. Bypass transpor

Page 111

DocuTech 128/155/180 HighLight Color Operator Guide 2-23System componentsThe SystemSystem HardwareThe basic hardware components of the DocuTech 128/15

Page 112

2-24 DocuTech 128/155/180 HighLight Color Operator GuideSystem componentsAccessing DocuSP remotely (Remote Workflow)Remote Workflow, a remote graphica

Page 113

DocuTech 128/155/180 HighLight Color Operator Guide 2-25System componentsThe DocuSP Tape Client software enables transmission of data from a cartridge

Page 114 - Routine maintenance

2-26 DocuTech 128/155/180 HighLight Color Operator GuideSystem components Figure 2-15. Peripheral cabinet1. 9-track magnetic tape drive2. 18/36-track

Page 115 - 4 Problem Solving

DocuTech 128/155/180 HighLight Color Operator Guide 2-27System componentsLong and short edgefeedingTo feed through the printer, the leading edge of th

Page 116 - Resolving a processor problem

2-28 DocuTech 128/155/180 HighLight Color Operator GuideSystem components

Page 117

DocuTech 128/155/180 HighLight Color Operator Guide 3-13 Routine maintenanceThis section describes the routine activities you perform to maintain the

Page 118

3-2 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceapproved or recommended by Xerox. If you use other supplies, you may damage

Page 119

DocuTech 128/155/180 HighLight Color Operator Guide 3-3Routine maintenancePaperYou can add the same kind of paper to a tray when the supply is low wit

Page 120 - Clearing paper jams

DocuTech 128/155/180 HighLight Color Operator Guideiii1 Safety noticesSystem safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 121

3-4 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-2 Recommended temperature and humidity for paper storageConditioni

Page 122 - Figure 4-4 Area 5

DocuTech 128/155/180 HighLight Color Operator Guide 3-5Routine maintenanceTable 3-1. Paper conditioningExample: If you want to move ten cartons of pap

Page 123 - Figure 4-6 Area 7

3-6 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceAdding paper to tray 1 or 2The following steps must be performed to add pape

Page 124

DocuTech 128/155/180 HighLight Color Operator Guide 3-7Routine maintenanceFor stock outside the recommended limits, refer to the "Technical infor

Page 125

3-8 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceIn U.S. markets– 11.1 to 11.4 inches/282 to 290 mm– 11.8 to 12.1 inches/300

Page 126 - Figure 4-9 Area 10

DocuTech 128/155/180 HighLight Color Operator Guide 3-9Routine maintenanceAdjusting for paper curlEach sheet of paper has a natural curve called the c

Page 127

3-10 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-6 Measuring the paper curlNote: Corners of the sheets of paper sh

Page 128

DocuTech 128/155/180 HighLight Color Operator Guide 3-11Routine maintenanceAdjusting the decurler leverPerform the following steps to adjust the decur

Page 129

3-12 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceMaintaining the printerA screen message is displayed when it is necessary t

Page 130 - Figure 4-15 Area 16

DocuTech 128/155/180 HighLight Color Operator Guide 3-13Routine maintenanceFigure 3-8 Removing the empty bottle4. To insert a new bottle, place the b

Page 131

iv DocuTech 128/155/180 HighLight Color Operator GuideWaste containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 132

3-14 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenancepaper seal by pulling it toward you with the other hand. Discard the seal a

Page 133

DocuTech 128/155/180 HighLight Color Operator Guide 3-15Routine maintenance3. Remove the empty container by grasping its handle. With a slow, firm mot

Page 134

3-16 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceChanging the highlight color Customer Changeable UnitsThe highlight color C

Page 135

DocuTech 128/155/180 HighLight Color Operator Guide 3-17Routine maintenancec. When the HLC unit is level, tighten the lock nut. Figure 3-12 Leveling

Page 136 - Incorrect paper size message

3-18 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance5. Then, turn the yellow CCU handle a quarter turn clockwise.Figure 3-13 U

Page 137 - Finisher problems

DocuTech 128/155/180 HighLight Color Operator Guide 3-19Routine maintenancethe cart. If the pallet does not move, check that the CCU is all the way ou

Page 138

3-20 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance4. Push down firmly on the cart pedal until you hear or feel the pedal catc

Page 139 - Binder tape fault

DocuTech 128/155/180 HighLight Color Operator Guide 3-21Routine maintenanceStoring the cart and CCUNOTE: If any dry ink gets on your hands, wash the

Page 140 - Stitcher spool A fault

3-22 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance5. Slide the stand toward the machine to engage the pins with the holes and

Page 141

DocuTech 128/155/180 HighLight Color Operator Guide 3-23Routine maintenance6. Then, turn the yellow CCU handle a quarter turn clockwise.Figure 3-20 R

Page 142

DocuTech 128/155/180 HighLight Color Operator Guide vStock satisfaction guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 143

3-24 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceCAUTION: Fuser lubricant for other printers is not compatible.Do not use D

Page 144 - Customer Support Center

DocuTech 128/155/180 HighLight Color Operator Guide 3-25Routine maintenanceFigure 3-22 Preparing to add fuser blendWARNING: Fuser lubricant spills c

Page 145

3-26 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-23 Adding the fuser blende. Replace the reservoir cap by turning

Page 146

DocuTech 128/155/180 HighLight Color Operator Guide 3-27Routine maintenance7. Close the processor doors.The fuser blend message disappears after the s

Page 147 - 5 Technical information

3-28 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance4. Insert the new waste HLC developer waste container into the transport as

Page 148

DocuTech 128/155/180 HighLight Color Operator Guide 3-29Routine maintenanceFigure 3-27 Flat cap on waste bottle4. Place the flat cap on the round bot

Page 149 - Additional paper capacities

3-30 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceWire Module Removal and ReplacementReplace the wire module only when direct

Page 150 - Printer satisfaction guides

DocuTech 128/155/180 HighLight Color Operator Guide 3-31Routine maintenance1. Position the wire module on the HLC developer module.2. Snap the wire mo

Page 151 - Stock satisfaction guides

3-32 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceCleaning the system and its componentsNOTE: Follow the procedures in this

Page 152 - Technical information

DocuTech 128/155/180 HighLight Color Operator Guide 3-33Routine maintenanceCleaning the 26-track cartridge tape driveThe 26-track, or quarter inch car

Page 153 - Using various stocks

vi DocuTech 128/155/180 HighLight Color Operator Guide

Page 154

3-34 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceCleaning the sensors and the reflecting surfacesCAUTION: Never use abrasiv

Page 155

DocuTech 128/155/180 HighLight Color Operator Guide 3-35Routine maintenanceFigure 3-30 Area 4 and green handle3. Locate the Q850 and Q861 sensor.Figu

Page 156 - Using non-standard stock

3-36 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance4. Place a dry cleaning pad on the sensor and move it from left to right to

Page 157 - Paper stock rotation

DocuTech 128/155/180 HighLight Color Operator Guide 3-37Routine maintenanceFigure 3-33 Q1106 and Q1166 sensorsCleaning the Q1107 sensorNOTE: High vo

Page 158 - Limitations

3-38 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-34 Q1107 sensorCleaning the Q1164 sensorNOTE: High volume printe

Page 159

DocuTech 128/155/180 HighLight Color Operator Guide 3-39Routine maintenanceFigure 3-35 Q1164 sensorCleaning the displayThe display should be cleaned

Page 160 - Finisher satisfaction guides

3-40 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceClearing or cleaning the finisher sensorsNOTE: Production publisher confi

Page 161

DocuTech 128/155/180 HighLight Color Operator Guide 3-41Routine maintenanceFigure 3-37 Locating the Q1201 sensor3. Brush a folded sheet of paper unde

Page 162

3-42 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-38 Locating the Q1202 and Q1203 sensors3. Brush a folded sheet of

Page 163

DocuTech 128/155/180 HighLight Color Operator Guide 3-43Routine maintenanceCleaning the Q1222 and Q1210 sensorsNOTE: Production publisher configurat

Page 164

DocuTech 128/155/180 HighLight Color Operator Guide viiIntroductionThe DocuTech 128/155/180 HLC Operator Guide is one of a number of publications that

Page 165 - 6 Service and supplies

3-44 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-41 Locating the Q1222 and Q1210 sensors4. Wipe each sensor gently

Page 166 - Supplies service

DocuTech 128/155/180 HighLight Color Operator Guide 3-45Routine maintenanceFigure 3-42 Locating the Q1205, Q1206, and Q1207 sensors4. Brush a folded

Page 167

3-46 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-43 Q1213 sensor4. Brush a folded sheet of paper across the sensor

Page 168 - Consumable supplies table

DocuTech 128/155/180 HighLight Color Operator Guide 3-47Routine maintenanceFigure 3-44 Locating the Q1221, Q1218, and Q1227 sensorsCleaning the binde

Page 169

3-48 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-45 Opening the binder drawer3. Perform the following steps:a. Loc

Page 170

DocuTech 128/155/180 HighLight Color Operator Guide 3-49Routine maintenanced. Continue to move the cleaner in the same manner until the 2-sided tabs b

Page 171

3-50 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenance2. Ensure that the glue is removed from the grooves on the binder platen su

Page 172

DocuTech 128/155/180 HighLight Color Operator Guide 3-51Routine maintenanceFigure 3-49 Cleaning the flappersCleaning the calipersNOTE: Production p

Page 173

3-52 DocuTech 128/155/180 HighLight Color Operator GuideRoutine maintenanceFigure 3-50 Cleaning the calipersClosing the binderNOTE: Production publ

Page 174 - Service and supplies

DocuTech 128/155/180 HighLight Color Operator Guide 3-53Routine maintenance1. Open the finisher doors.2. Lift the stitcher panel, which is located dir

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